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Background Summary for John C. Schumacher PhD
J C Schumacher is a
universally known and respected name in the Semiconductor Industry. John has over 40
patents, 35 commercially successful products and a sizable number of marketing
innovations to his credit.
Dr. Schumacher has founded
several ventures including the industry benchmark in Ultra High Purity Materials and
Process Control (J.C. Schumacher Co.).
2005-Current: CEO Peak Sun Silicon Corporation
1998-Current: CEO, Schumacher
Technology LLC, a virtual company providing energy efficient process effluent treatment to
high tech semiconductor industry.
1992-2004: Principal, La Costa Materials
Technology Inc., provides Business, Product and Market Consulting to Emerging Technology
Businesses and Investors.
1987-91: CEMi Founder, President and CEO. Development of innovative air
pollution control capital equipment products including combustion systems for quantitative
destruction of extremely toxic gases, combustion and hybrid carbon adsorption/combustion
systems for VOC abatement, and metal oxide absorption systems for toxic gas catastrophic
release containment. Company technology was licensed in 1992.
1974-87: J.C.Schumacher
Co. Founder, President and CEO. Point of use ultrahigh materials purity was related to
device yield for the first time through improved process control with CVD source materials
and delivery equipment systems. These systems which are worldwide manufacturing standards
today, were sold to the semiconductor, photovoltaic solar cell and fiber optic device
fabrication industries. Served markets were dominated on a worldwide basis with 100+%
average annual growth in revenues. Double digit profitability and 20+% R&D was
maintained throughout this period. The Company was
sold to Air Products in 1987 who continue to operate it profitably.
Additional Technical
Background includes: Stanford University Ph.D earned with studies of the
interrelation of electronic and mechanical properties of metal surfaces, which served as
the basis for first awarded patent; Lockheed Research, liquid phase
preparation of thoria dispersion hardened metals and the theory of operation of high
current density alkali metal electrode batteries were developed; Lockheed Missiles
Division Here, electromechanical device manufacturing yields were dramatically
improved by introducing in-process electrical tests and statistical analysis of test
results. Many advanced design ordnance systems were also developed; MIT Cl
and Br quadrupole spectrometers were developed for investigating the "Trans
Effect" in Pt square planar complexes; Cal Tech Jet Propulsion Lab
cocognizant engineer responsible for development of the solid propellant rocket motors for
the Sergeant Missile System and the Explorer Satellite Launch Vehicle; BS Chemistry, Stanford;
MS Chemical Engineering MIT. Listed: Whos Who in America (1997)
John C. Schumacher experience includes development of these and
other products:
Solid propellant rocket motor thermal gradient effect compensator
- EBW ordnance device SPARK GAP preassembly tester
- Non-contact SURFACE STRAIN measurement instrument
- Introduction of use of ATOMIC ABSORPTION to the semiconductor industry to provide Ppb
and Ppt level purity
- First ever shipment of CVD SOURCE MATERIALS in use containers (bubblers) with breakseals
to provide ULTRA HIGH POINT OF USE PURITY
- Source temperature controllers included with bubbler shipments to provide A CHEMICAL
SYSTEM
- The MDOT precise saturated vapor mass flow controller with 0.1% repeatability
- PBr3 for LOW SURFACE DAMAGE N Type SHALLOW JUNCTION DOPING

- TCA as an HCl REPLACEMENT
- TEOS/TMB/TEP as oxide source with SUPERIOR CONFORMAL COVERAGE
- Solid AS, B, and Sb sources for ION IMPLANTATION
- The Chemical Refill System for annual rather than weekly CVD source change out
High efficiency, low
temperature, closed loop FLUID BED PROCESS for semiconductor grade POLYSILICON production
- Continuous Melt Replenishment process for single crystal silicon ingot growth
- Low cost THIN FILM process for SOLAR CELL manufacturing
- Low maintenance high efficiency BURN BOX for TOXIC GAS DESTRUCTION

- HYBRID carbon adsorption/combustion system for VOC destruction
- Direct THERMAL OXIDATION system for VOC destruction
- METAL OXIDE absorbent device for Catastrophic Release CONTAINMENT
- Device for METAL ETCH exhaust clogging elimination
John C. Schumacher experience includes these and other Sales and
Marketing Innovations:
- "Peer to peer" selling, where customer engineers with integrity, intelligence
and excellent interpersonal skills were recruited and hired as salesmen and women, despite
their belief they could not be successful salesmen due to an engineer type personality.
The innovation was to recognize exactly this fact, that the engineers would be perceived
as a trustworthy peer by potential customer engineers rather than "slick" sales
person who would be either uninformed or untruthful. In addition, the engineers turned
sales people, as highly skilled process engineers, became trusted manufacturing
"consultants" to customers due to their wide exposure to real life problems
experienced and solved across their customer base. This is the industry wide model today.
- Life cycle cost of ownership based marketing, wherein materials priced at $1/gram
were able to drive
competitors with the same chemical compounds priced at $0.1/gram from the worldwide
marketplace, based on higher purity delivered to the process which not only improved
process control and material use efficiency, but eliminated the statistical sports from
the raw material populations which are responsible for processes crashing and the
concomitant loss of expensive processed wafers.
- Customer-supplier long term partnering wherein 20% of sales were returned the to
customer in the form of investment in new product development to meet his future
requirements. This strategy was first pointed out in price negotiations and then
implemented on several levels: (1) John Schumacher would make an annual visit to each
customer in the world to present a topical technical seminar. This would be followed by in
depth technical meetings in which customer engineers were briefed on product development
progress since the last visit, and asked about their existing and anticipated materials
related problems. This input was a main contributor to the next years R&D
project definition and budget allocation. (2) Sales people were trained to continue to
discover customers existing or anticipated materials related problems on an ongoing
basis, in order to help define new product opportunities for the Company. (3) Sales people
were defined as customer advocates a strategy implemented through assignment of decision
making responsibility for returns and allowances to the Sales Department rather than to
Quality or Finance, as well as providing membership on the MRP committee to a
representative from Sales.
- Market driven, as opposed to technology driven nature of the corporate culture developed
by John Schumacher was exemplified by system solution products to problems that provided
complete resolution of all technical issues. This required integration of multiple
disciplines in product design and development efforts.
- A Product Manager as "CEO to be" system was installed on a matrix management
basis, and MBAs with technical undergraduate backgrounds recruited into the program. This
100% responsibility- little authority approach taught the negotiating and team building
skills required in upper management. All members of this program have gone on to become
CEOs.
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